Position: Aerospace Quality Assurance Engineer
Location: Newburyport, MA
Experience: 6+ years
Eligibility: US Citizen or Green Card holder
We are seeking a hands-on Quality Engineer to support aerospace manufacturing operations involving precision machining and complex component production. The ideal candidate is experienced in high-value, engineered products and thrives in a fast-paced manufacturing environment with a focus on process control, continuous improvement, and quality excellence.
Key ResponsibilitiesDrive measurable quality improvements in both product and process performance.
Perform and lead First Article Inspections (FAIRs) for aerospace and defense products, ensuring full compliance with AS9102 standards and strong application of GD&T .
Conduct inspection and testing of raw materials, in-process components, and finished products to meet quality specifications.
Develop, validate, and implement test and inspection methods for new and existing products.
Collaborate across engineering, production, and operations to establish and maintain effective quality and process controls .
Ensure the Quality Management System (QMS) complies with customer, internal, industry, and regulatory standards ( AS9100, ISO 9001, ISO 13485).
Support shop floor teams in defect prevention and continuous improvement initiatives using data-driven approaches.
Lead Root Cause Analysis (RCA) and Corrective and Preventive Actions (CAPA) within a closed-loop quality process.
Drive Advanced Product Quality Planning (APQP) activities, including PFMEA, control plans, SPC , and related tools to support production readiness and defect prevention.
Oversee product and process verifications (FAIs, audits, validations) throughout the value stream to prevent nonconformities and ensure product quality.
6+ years of experience as a Quality Engineer in aerospace, defense, or precision manufacturing .
Strong working knowledge of Root Cause Analysis, Statistical Process Control (SPC), and data analysis methods.
Proven experience with First Article Inspection Reports (FAIRs) and Corrective Action processes .
Solid understanding of ISO 9001, AS9100, AS9102 quality systems, manufacturing processes, and documentation controls (BOMs, work instructions, consumable and tool management).
Experience with APQP/AS9145 tools such as PPAP, DFMEA, PFMEA, control plans, and key characteristics management .
Proficiency in interpreting engineering blueprints and applying Geometric Dimensioning and Tolerancing (GD&T) .
Excellent communication skills and the ability to work effectively in cross-functional teams.
Experience using Epicor ERP for production management and Discrepant Material Reports (DMRs) .
Background in machining, precision manufacturing, or complex assembly environments .
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